Water System

Our plant is designed to be crevice-free as crevices promote stagnation and stimulate bacterial growth. All columns are designed to ASME specifications and are approved by CE for PED regulations as per European Union requirements. All parts in the plant coming into contact with WFI and Pure Steam are electropolished, pipe joints are orbitally welded, gaskets are made from pure Teflon or pharmaceutical-grade silicon and the first column is double tube sheet designed to prevent pure steam mixing with plant steam, should there be a weld joint failure in the tube sheet.

This state-of-the-art system delivers WFI of a quality standard for storage and distribution that is much higher than what is desired by pharmacopeias throughout the world.

Outstanding Features

• The plant is completely made with AISI 316 L stainless steel with active surfaces being electropolished.
• Double tube sheet for first heat exchanger where boiler steam is used.
• The insulation is made of glass wool covered by AISI 304 stainless steel sheet.
• All contact parts to WFI are electro polished with state-of-the-art technology.
• The frame is made of AISI 304 stainless steel.
• The piping system is manufactured with electro polished pipes being orbital welded with sanitary fittings and pharmaceutical-grade gaskets
• Orbital welding for tube-to-tube sheet joints.
• Two Specially designed top coolers as per cGMP
• PLC based operation with all required interlocks and validated logic with skid mounted AISI 304 stainless steel control panel.
• Complete documentation to serve international audit requirements.

Optional Features

• Fully automatic plant with respect to boiler steam supply, cooling water flow rate and feed water flow rate.
• All pipes and tubes as per ASME BPE stamping with less than 0.5 Ra.
• PLC system with SCADA duly validated as per 21 CFR part 1 1.
• CE and UL certification are provided on request.
• Double tube sheet for all pre-heaters and both top coolers.

• The plant is completely made of AISI 316 L stainless steel with active surfaces being electropolished.
• Double tube sheet for first heat exchanger where boiler steam is used.
• The insulation is made of glass wool covered by AISI 304 stainless steel sheet.
• All contact parts to WFI are electro polished with state-of-the-art technology.
• The frame is made of AISI 304 stainless steel.
• The piping system is manufactured with electro polished pipes being orbital welded with sanitary fittings and pharmaceutical-grade gaskets
• Orbital welding for tube-to-tube sheet joints.
• Two Specially designed top coolers as per cGMP
• PLC based operation with all required interlocks and validated logic with skid mounted AISI 304 stainless steel control panel.
• Complete documentation to serve international audit requirements.